Skip to main content
Topic: for us automobile technopihiles (Read 3039 times) previous topic - next topic

for us automobile technopihiles

Reply #15
Quote from: jcassity;234952
Somebody named "alex" will be calling me back today hopefully on these gems.  Ill try to get pricing as well.

I think i like it!!


I'm betting $5K won't touch it...

for us automobile technopihiles

Reply #16
Quote from: Thunder Chicken;234989


If it seems like I've put a lot of thought into this, it's because I've been thinking about alternatives to the current cam/lifter/valve setup since middle school (we're talking early 80's here). I would sit in class and daydream about ways to elimimate the cam and use solenoids. Solenoids would allow infinitely variable valve lift, duration, and overlap. It could be changed on the fly and cylinder-to-cylinder. The throttle blade could be eliminated entirely, since you could throttle the engine by only opening the valves enough to let enough air in to idle.

Strangely enough, in my mind I could never overcome the valve closing problem with solenoids, either. If I used springs in my imaginary cylinder head the solenoids would have to be extremely strong (meaning large, heavy, and really sucking down the current) in order to overcome spring pressure and open the valves. If I didn't use springs the solenoids could be smaller, but they would close the valves too hard (unlike a traditional cam, which closes the valve gently as the lifter rides down the back side of the lobe, a solenoid would whack it closed suddenly). This would lead to the "tuliping" problem I mentioned above.

Even stranger, though, is that after a few moments thought I think I may have come up with a solution for the Decuir springless valve system. Install a shock absorber on each valve. It would not have to be a big shock with a lot of range of motion, just something with a few thousandths of an inch that allows just a bit of "stretching" between the valve seat and the camshaft. Perhaps a solid rubber block inside the "shock absorber" that would compress ever so slightly when the valve closed, yet rebound (again, ever so slightly) when the valve is open again. This would allow the valves to be pulled fully closed without stressing metal components. Here's a quick drawing of my idea:


Of course this idea opens itself to a whole new slew of problems. Aside from the extra weight (which would mean more inertia, which would make the engine more resistant to revving), I can't for the life of me see how you'd get this valve into the head. I drew it fully assembled, so just imagine trying to disassemble it :hick:


Why not use hydraulics like the hydralic lifters for the shock absorber?
Quote from: jcassity
I honestly dont think you could exceed the cost of a new car buy installing new *stock* parts everywhere in your coug our tbird. Its just plain impossible. You could revamp the entire drivetrain/engine/suspenstion and still come out ahead.
Hooligans! 
1988 Crown Vic wagon. 120K California car. Wifes grocery getter. (junked)
1987 Ford Thunderbird LX. 5.0. s.o., sn-95 t-5 and an f-150 clutch. Driven daily and going strong.
1986 cougar.
lilsammywasapunkrocker@yahoo.com

for us automobile technopihiles

Reply #17
your right,, i jumped right to the true link system.  That is what i thought the topic was about and did not notice the lifter to cam relationship as its designed.

I like your visio or whatever drawing, and i grasped the concept you needed to spend time on about absorbing the shock of the valve closing.  We talked about this a couple of years ago and i asked you why not reverse the polarity of the solenoid to close it,,, of course this does not solve DC power consumption but it does close the valve without a spring.  I cant computate what seat presure there would be but it would close the valve nonetheless.  I really dont think a valve has to "look" like the cookie cutter valve we see everyday but something new and different such as a port / door / round flat disc moving in view and out of view allowing air/fuel in and closing on reverse polariity.  basically the door or port would reside parallel with the the visible surface of the piston.  There are many electrically activated check valves out there that are low current and used as safety cutoff valves for many industrial applications.

for us automobile technopihiles

Reply #18
Quote from: Haystack;235005
Why not use hydraulics like the hydralic lifters for the shock absorber?

Because hydraulics (liquids) are not compressible, so they cannot act as a shock absorber. You could use hydraulics using a "bleeder hole" similar to a suspension shock absorber, but then you'd be adding a whole lot of complication to the setup.

Quote from: jcassity;235022
your right,, i jumped right to the true link system.  That is what i thought the topic was about and did not notice the lifter to cam relationship as its designed.

I like your visio or whatever drawing, and i grasped the concept you needed to spend time on about absorbing the shock of the valve closing.  We talked about this a couple of years ago and i asked you why not reverse the polarity of the solenoid to close it,,, of course this does not solve DC power consumption but it does close the valve without a spring.  I cant computate what seat presure there would be but it would close the valve nonetheless.  I really dont think a valve has to "look" like the cookie cutter valve we see everyday but something new and different such as a port / door / round flat disc moving in view and out of view allowing air/fuel in and closing on reverse polariity.  basically the door or port would reside parallel with the the visible surface of the piston.  There are many electrically activated check valves out there that are low current and used as safety cutoff valves for many industrial applications.

The Coates engine uses a similar concept to the door you're talking about. That engine has been discussed here too, and once again durability came up: How do you keep the door (or, in the Coates engine, the rotary valves) sealing well over time? How do you deal with carbon deposits fouling up the contact surfaces?

I really should have been an engineer :hick: I spend way too much time finding reasons why things won't work
2015 Mustang GT Premium - 5.0, 6-speed, Guard Green - too much awesome for one car

1988 5.0 Thunderbird :birdsmily: SOLD SEPT 11 2010: TC front clip/hood ♣ Body & paint completed Oct 2007 ♣ 3.55 TC rear end and front brakes ♣ TC interior ♣ CHE rear control arms (adjustable lowers) ♣ 2001 Bullitt springs ♣ Energy suspension poly busings ♣ Kenne Brown subframe connectors ♣ CWE engine mounts ♣ Thundercat sequential turn signals ♣ Explorer overhead console (temp/compass display) ♣ 2.25" off-road dual exhaust ♣ T-5 transmission swap completed Jan 2009 ♣

for us automobile technopihiles

Reply #19
I also like to know what the life expectancy of this setup is. The valves look better off but the cam has a roller inside it, oiling carbon ect.

for us automobile technopihiles

Reply #20
The shop is busy building the "MoTown express" but I expect a quote this week.

for us automobile technopihiles

Reply #21
I can't figure how the valve lash is controlled in the springless system either.

Looks like the other invention helps transfer the inertia of the lifter/pushrod away from the spring on the valve to the spring on the pushrod. Intuitively I can see how much less overall spring force would be needed in such a system. I can even imagine getting some heavy wall pushrods and machining them for the retainers & then mounting the backing plate for the springs. Seems like a good enough idea (assuming I understand it properly).

I'm interested in the results of your trial!
11.96 @ 118 MPH old 306 KB; 428W coming soon.

for us automobile technopihiles

Reply #22
Interesting idea, though the pin in the cam looks like a weak spot to me. I would expect it to bend over time as it clearly must be undergoing a torque parallel to the cam. The chain links also look to me like they might stretch, though they would have very little mass so perhaps it would happen extremely slowly. My feeling on the current spring setup is that the spring's expandability helps make up for shortening/stretching of parts over time, and so I wonder if a direct-connect setup using pushrods is ultimately self-defeating in the long run (presuming that the rods would change length over time, and at any rate they *certainly* would lengthen as they heat up (I have a M.A. in Physics and you'd be surprised at how much a metal rod can lengthen over the course of 50 degrees F -- though of course it depends on the composition).

As the rod heats and lengthens, it causes the valve to open more than it would when the engine is cold, but spring tension is linear with change in length, so a lengthened rod would cause the spring to work harder to keep it seated against the cam (just as it would if the rod stretched over its lifetime). This does nothing for the amount by which the valve opens, of course, but there's a key difference: with each reciprocation of the rod, something has to bear the load of the change in momentum of the entire system. A springless design puts all that load on the pin, whereas a spring system spreads it over the uncoiled length of the spring. It seems to me that a spring-valve system should be *far* more reliable.

The problem with pushrod engines is Newton's Third Law:

F=ma  (force = mass * acceleration)

With each reciprocation of the valve, the entire valve and rod requires a linear force to accelerate them in the opposite direction, and an additional torque must be applied to the lifter. There are also frictional forces at work, which is of course why people buy roller rockers, but it seems to me that the major task needs to be to reduce the mass of the system (with an accompanying change in spring tension). Instead of spending money on this system, wouldn't it make more sense to try lighter materials, like Al or Ti, or a lighter steel alloy? That said, thermal expansion coefficients are really important when changing materials, and can't be ignored.
[SIGPIC][/SIGPIC]
5.0L Speed density
Explorer intake
'92 Mustang GT cam
GT-40 racing heads
Unequal length headers
Custom-made duals
19# injectors
65mm TB
AFPR
T/C header panel
11" brake upgrade
T/C rear sway bar
Electrical mods: too many to list :D

for us automobile technopihiles

Reply #23
http://www.freescale.com/webapp/sps/site/application.jsp?code=APLELCTVC5

i always thought that was a good idea. imagine the performance possibilities...

and upon reading the entire thread, someone was thinking of this when i was a kid. i thought of it too in school, but my teacher told me that someone was already into it, just like bmw's electromagnetic brakes that i "thought of" a couple of semesters ago.
:cougarsmily:5.0 HO, E303 cam, Exploder/Cobra intake, smog pump delete, Ford Taurus electric fan, MAF conversion, BBK headers, MAC 2.5" off-road exhaust w/x-pipe, AOD w/shift kit, 8.8 Trac-Loc rear w/disc brakes, 5-lug conversion w/'98 Mustang GT 17" wheels, Mach 1 springs:cougarsmily:

for us automobile technopihiles

Reply #24
I am only looking into the tru-link system.  Not the springless system.

The idea offers the valve to follow the exact cam profile more precise without the losses absorbed by the lifter the typical high tension spring of today , not to mention the delay.

During my discussion, it was also explained that the spring in nothing more than your traditional stock spring with the center coil removed.  Now your looking at just at half the force required to compress this part.


On a side not,, Alex said he has another "type of rocker arm" he is developing that eliminates valve float 100%.  He described it but I couldnt get my head around it real well.


I sure hope you are wrong tom,, I will not see paying that much for this.

for us automobile technopihiles

Reply #25
Magnets.  Magnets will be the future IMHO.....

http://www.sae.org/technical/papers/2008-01-1360

Quote
VALEO Engine Management Systems has, since 1998, been working on an infinitely variable valve actuation system based on a linear spring-mass actuator. The VALEO electromagnetic variable valve actuation system replaces the intake camshaft with electromagnetic valve actuators that are driven by a Valve Control Unit (VCU).




http://www.autoblog.com/2006/12/22/behold-the-cam-less-future/

Quote
The Valeo system uses electromagnetic actuation. Where a typical valvetrain uses a spring to hold the valve closed until the camshaft lobe overcomes the spring, the camless system uses a pair of springs, and the valves default to a partially open position. There's a pair of electromagnets above the valve assemblies with an armature in between. The armature is what the electromagnetic fields move to actuate the valve. The upper electromagnet pulls the valve shut, and the lower electromagnet fully opens the valve. This system eliminates entirely the camshaft and its associated drive system such as belts, tensioners and bearings. High performance engines with variable timing and lift valvetrains will be easy to accomplish with the Valeo system, as opposed to the complex mechanical systems currently used to accomplish those functions. Think of Valeo's system as operating much like a fuel-injection system. Each valve event can be discrete and optimized. Low end torque will be increased, and cylinder head design can use more radical valve and port angles without having to fit rotating machinery above and around the cylinder head. Depending on the size of the hardware, packaging could approach the compact size of pushrod engines.


http://autospeed.com/cms/article.html?&A=0910

It seems Valeo's original timetable has been whacked by a faltering global economy, however.  No surprise in the age of procrastination and delays that we live in.
-- 05 Mustang GT-Whipplecharged !!
--87 5.0 Trick Flow Heads & Intake - Custom Cam - Many other goodies...3100Lbs...Low12's!


for us automobile technopihiles

Reply #27
That's an interesting twist on the "solenoid" actuated valve that's been in development for years. The systems have often been included with the introduction of the 42V battery that helps drive the electromagnets (V = L*di/dt) has been a long time in coming. I like how they suspend the valve partially open so when the inevitable failure occurs it wont destroy the engine. If injectors fail while driving a mere fraction of the mass of a valve, you can be sure the biggest issue with these systems is reliability. The 42V battery significantly reduces peak currents and would help increase speed and reliability.

I didn't realize until I read the article that noise from slamming valves is a huge issue with these systems. Apparently Siemens has a system to get the valve to near zero velocity (by carefully controlling current flow) as the valve closes - thus actually reducing noise and valve wear!!

I'll give it 5 more years. Then, by the time they're ready for prime-time, some amazing technological breakthrough will make them obsolete - lol!
11.96 @ 118 MPH old 306 KB; 428W coming soon.

for us automobile technopihiles

Reply #28
Quote from: Cougar5.0;254000

Siemens


you know what that is dont you,,?  not being a smart a@@ or nothing, seriously.

 

for us automobile technopihiles

Reply #29
Quote from: Cougar5.0;254000
I didn't realize until I read the article that noise from slamming valves is a huge issue with these systems. Apparently Siemens has a system to get the valve to near zero velocity (by carefully controlling current flow) as the valve closes - thus actually reducing noise and valve wear!!

This part made me wonder if a coil ON the valve could be used to better regulate valve velocity...as the valve reaches its peak velocity, a nearby magnet would induce a current in the coil (the higher the velocity, the higher the current, Faraday's law and all that), which could perhaps be used to slow the valve down with a second (electro) magnet (reversed polarity). Just an off-the-wall thought.
[SIGPIC][/SIGPIC]
5.0L Speed density
Explorer intake
'92 Mustang GT cam
GT-40 racing heads
Unequal length headers
Custom-made duals
19# injectors
65mm TB
AFPR
T/C header panel
11" brake upgrade
T/C rear sway bar
Electrical mods: too many to list :D