Didn't like the fit with the headliner, so modified the console. The differences in the two profiles should be pretty clear, the lighter color is the added material. The first pic shows the backing, a piece of metal cut to the proper shape and glued it into place. The second pic shows the epoxy putty used to fill it out.
Some body filler to smooth out the rough areas, some paint, and it should be good to go. Matching the texture is going to be a problem, not sure what to do about that.
http://www.foxtbirdcougarforums.com/attachment.php?attachmentid=17780&stc=1&d=1228177455
http://www.foxtbirdcougarforums.com/attachment.php?attachmentid=17781&stc=1&d=1228177455
Just sand the rest of it smooth. Match the old to the new instead.